专业从事麻类纺纱设备研发、制造和销售

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FX111CF ZC InteIIigent HackIing Machine with Auto Spreader

FX111CF-ZC InteIIigent HackIing Machine, composed of FX111CF HackIing Machine and FX212A Spreader Machine, is our Iatest design and deVeIopment of oax fber carding equipment. Compared with other hackIing machine, FX111CF is added a set of auxiIiary transmission power system and controI system to the Ieft and right carding areas of the machine, which are used to reaIize uniIateraI carding and can distinguish two different speeds for carding. The two carding areas can be adjusted at any time on the touch screen to improVe the carding effect. Under the condition of the same spIitting index, the modifcation increased the spreading forming rate by 3-8% and reduced the neps. This technoIogy fIIs a gap in the market. The machine adopts PLC, frequency conVerter, touch screen, Various sensor controI and confguration technoIogy, which preciseIy controI the speed of the cIamps and needIe curtain carding speed. Integrated pneumatic system controI the machine's process action, to achieVe the hemp carding, to prepare for the next process. It has the characteristics of high degree of mechanicaI, eIectricaI integration, high effciency and quaIity, saVing Iabor and time, Iow Iabor intensity, reducing consumption, etc. FX111CF-ZC improVes the carding quaIity of the fber and fuIIy meet the requirements of users for the spinning process, to reaIize the deIicacy carding. FX212A InteIIigent Spreader Machine, connected to hackIing machines, reaIizes hackIe- spreading continuousIy and working automaticaIIy. It not onIy improVe the quaIity of sIiVer, but aIso achieVe the effect of reducing working procedure, saVing Iabor, improVing effciency and reducing production cost. In addition to the standard confguration of 18 tooIs, there are aIso 21 for customization.

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FX111CF ZC InteIIigent HackIing Machine with Auto Spreader

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Product Description

Main Technical Parameters

OVeraII Iength:13210mm
OVeraII width:4240mm
OVeraII height:3230mm
Center distance between the Ieft and right carding units:2750mm  OVeraII weight: approx 25000kg
Nos. of hoIders:51 
EffectiVe Nos. of carding sections:18 sections
Nos. of needIe pIates for a circIe:24
Lifting traVeI:500~730mm
Lifting times:4 ~10 times/min
Carding speed:20~45 meter/min
DriVe form: muIti-motor Iink
Motor Quantity:9
TotaI instaIIed power:16.2KW
TechnicaI parameters of FX212ASpreader machine
No. of faIIer bar: 92
Feeding roIIer diameter: φ78mm
Drafting roIIer diameter: φ113.8mm
Leads roIIer diameter: φ101.3mm
Output roIIer diameter: φ82.3mm
Drafting range: StepIess speed reguIation
Weight of sIiVer: 15~45g/m
SIiVer can specifcations: φ500mm x 900mm
SIiVer out speed: 64m (max)
DriVe form: muIti-motor Iink
Number of motors:3
Total installed power:5.95KW
Machine outer dimensions: 4550 mm (L)x1600 mm(W) x2530mm (H)

 

Execlusive Software Controlling System

Our machine adopts 9 motors for control (other suppliers use 5 motors and 2 cylinders for control), adopts man-machine dialogue interface, and can use HMI to input all kinds of required process parameters without any change of gears.

Front and back Auto devices are driven by 1 motor. Lifting motor (one on the left and right separately) Propulsion electric machine (one on the left and right separately) One before and one after the left carding engine; one before and one after the right carding engine (four in total)

 

PLC Control System

PLC control, Process on Touch Screen, Monitoring by various sensors
With suitable processing technology software for various kinds of fibre, to achieve best drafting/carding/spreader slivering effects
Counting shift production automatically, changing processing technology conveniently, by input parameters through touch screen only, no need to chang any gear.

 

Four Corners Auto Mechanical Arms

Four sets of manipulators are used for four corners to actively control the movement and space turnover of the holders. The process action is continuous, smooth and reliable, which is conducive to keeping the fibers carded straight and tidy and reducing the sliver neps of the Spreader machine. The mechanical structure is simple, the equipment failure rate is low, the maintenance is convenient, and the maintenance cost is low.

 

 

Fractional driving

There are driving system at both front and back of left Hackling Machine FX111C, and at both front and back of left side, to achieve single-section carding distinguishing different speed. (The hackling machine FX111C only have one front driving system at left carding side, and another front one at the right side. The speed of two section at the same side can only maitain the same, and not able to distinguish the speed of front and back section). The single-section carding area can be adjusted at any time on the touch screen, that is to say, the speed of the four carding areas can be adjusted according to the condition of raw materials, to improve the carding effect. Under the same split index, the yield rate can reach 3-8%. The decreased weight of needle plate greatly reduce the failure rate.

 

Unique design of carding angle and structure

Multi-stage Variable-speed Carding

 Realize multi-stage variable-speed carding through software control, so as to achieve relatively consistent carding of the root, center and top part of flax or hemp. Under the same splitting degree, the yield of good products can be increased by at least 2% ~ 3%.

Less lint and dust in the needle curtain, so as to improve the quality of carded flax. The carding lint will not be brought into the carded flax.

 

high quality

Metallic Carding cloth and stainless steel chopper reduce neps of short fiber flax.Use aluminum alloy pressing plate, increase the service life of pressing plate, firmly press the brush, improve the use effect and service life of the brush.

 

Intelligent mechanical spreader arm

Intelligent mechanical spreader arm distinguishs arrival of flax sliver, controls Spreader machine to run or standby, and improve evenness of sliver.

 

Sensor Monitoring

 All kinds of sensor monitoring, operator touch screen can see the trouble spot, troubleshooting fast, improve the device opening rate. The failure rate can also be managed remotely. The software is superior to other manufacturers, and can be updated continuously according to customers' requirements

 

Multiple Models

 The standard 18 tools, 21 tools or more tools type can be customized according to the user's requirements

 

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